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Build Real‑Time OEE and Downtime Tracking Without Code

Discover how manufacturers are standing up reliable, real‑time Overall Equipment Effectiveness and downtime visibility without writing a single line of code. We’ll connect machine signals, structure events, compute Availability, Performance, and Quality continuously, and surface clear insights through dashboards, alerts, and simple operator inputs. Jump in, share your current bottleneck, and shape the playbook with us today.
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Translate Machine Reality Into Availability, Performance, and Quality

Map machine states to meaningful outcomes without scripting, using intuitive dropdowns and visual rules. Availability reflects when the asset is actually ready, Performance reflects true speed versus ideal, and Quality represents verified good output. When these pillars are configured transparently, debates fade, trends stabilize, and frontline teams finally see numbers that reflect their day, not a mysterious back‑office calculation.
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Define Shift Calendars and Planned Stops Visually

Shape working time directly in a calendar builder, marking lunches, cleanouts, meetings, and changeovers as scheduled. This removes them from Availability without spreadsheets or macros. The result is a clean separation between planned and unplanned loss, so improvement efforts target genuine interruptions. Clear calendars also simplify cross‑site comparisons, because everyone is evaluating productivity against the same, agreed operational window.
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Collect Signals Without Writing Code

Bring in data from PLCs, sensors, and people using guided connectors and clean interfaces. You can subscribe to machine states, scan barcodes for quick reason codes, and capture manual confirmations without custom development. Start with what’s available today, then layer richer signals as you grow. The goal is practical, durable data capture that survives shifts, audits, and continuous change on the floor.

Stream Processing With No‑Code Flows

Wire together ingestion, enrichment, and routing in visual canvases. Drag connectors to define pipelines, add conditions to classify events, and branch logic by line, SKU, or shift. This lets you maintain momentum while avoiding brittle scripts. As your plant evolves, you simply adjust rules, publish, and watch the new logic take effect in minutes rather than waiting for a deployment window or specialized developer support.

Real‑Time OEE Computation and Storage

Calculate OEE continuously using built‑in calculated fields and streaming aggregates. Keep minute‑level facts for traceability, then roll up to hour, shift, and day using configuration instead of scripts. Store raw and derived values together for auditability. This layered approach delivers immediate dashboards while preserving detail for deep dives, accelerating problem‑solving without losing the nuance required by engineering, quality, or compliance teams.

Minute‑by‑Minute Aggregates Without Scripting

Define rolling windows, group by line or asset, and compute Availability, Performance, and Quality on the fly. Visual builders let you express logic declaratively, so updates remain safe and reversible. When a new SKU or routing appears, adjust parameters and republish. Teams get dependable live metrics, while analysts retain the granularity needed to trace anomalies back to exact moments and contributing signals.

Configure Storage You Can Trust and Scale

Choose managed databases and timeseries stores connected through native, no‑code connectors. Separate hot, warm, and cold data by retention needs, and add automatic partitioning through configuration. The system can archive late data safely, backfill gaps, and maintain integrity checks. You gain dependable speed for the floor and durable history for analysis, all governed through settings rather than brittle, one‑off scripts.

Handle Late and Corrected Records Gracefully

Late messages happen. Use built‑in upsert rules that respect original timestamps, and run scheduled reconciliation flows to correct aggregates. Surface any adjustments visibly on dashboards, so teams maintain trust. This preserves a truthful history, avoids double counting, and empowers leaders to act confidently. When reality shifts, your system reflects it quickly, cleanly, and without an expensive, slow development cycle.

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Dashboards, Alerts, and Mobile Visibility

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Operator Boards That Drive Immediate Action

Use big, legible tiles with clear colors for state, target versus actual, and minutes since last stop. Add a single button that opens the reason picker, camera, and quick notes. Show the next best action, not just another chart. When operators feel supported rather than judged, data quality improves overnight, and small, timely interventions snowball into sustained throughput and fewer stressful recoveries.

Supervisor Rollups and Shift Handover Rituals

Aggregate across lines with Paretos of dominant losses, annotated with operator context. Schedule automatic shift summaries that capture resolved stops, outstanding issues, and maintenance requests. Keep comments attached to the exact timeline moments. Handover meetings become faster, kinder, and sharper because everyone reviews the same evidence. Subscribe managers by email or chat so accountability persists without extra administrative effort on hectic production days.

Alerts That Teach, Not Merely Shout

Send notifications when thresholds breach, but include context: last three similar events, top suspected causes, and a quick checklist. Route to the right role automatically, then escalate gently if unresolved. Measure alert fatigue and tune rules visually. Over time, alerts become coaching moments that prevent repeats, building a calmer environment where teams learn continuously instead of chasing the same recurring, poorly understood disruptions.

Pilot to Plantwide: Security, Scale, and Governance

Prove value on one line, then expand deliberately. Lock down access with roles, audits, and environment separation. Standardize naming so every site speaks the same language, while allowing local flexibility. Track performance, cost, and adoption with simple scorecards. With governance in place, growth becomes repeatable, onboarding feels light, and leaders can champion expansion confidently, supported by measurable improvements and dependable, transparent operations.
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Field Story: Ten Days to Live Metrics

A midsize food manufacturer moved from whiteboards to live visibility in ten days. By standardizing states, adding a tablet form for reasons, and wiring an edge gateway, the team saw their first trustworthy OEE trend by day five. Downtime Paretos sparked immediate fixes. Engagement spiked because every number matched shop‑floor intuition, validating the approach and inspiring faster, deeper collaboration across shifts.
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